In large-scale manufacturing facilities, data is everywhere — but the real challenge is transforming that raw data into actionable insights. That’s exactly what MAS Automation’s CMMS does. It doesn’t just collect maintenance records — it analyzes and translates them into smart, real-time decisions that boost efficiency and productivity.
Traditional systems usually stop at logging faults and scheduling maintenance. MAS CMMS goes beyond that:
It detects recurring patterns and trends.
It connects breakdowns with cost data and asset types.
It visualizes everything with intuitive dashboards and smart charts.
Right from the main screen, you get a clear visual overview of:
Total maintenance costs (preventive vs corrective).
Number of breakdowns within a given period.
The most cost-intensive machines.
Budget vs actual spending comparisons.
You can generate tailored reports based on your specific needs, such as:
Reports by production line.
Comparisons between machines of the same type.
Breakdown trends throughout the year.
MAS CMMS tracks crucial KPIs like:
MTBF (Mean Time Between Failures).
MTTR (Mean Time to Repair).
Cost per Asset.
Percentage of preventive maintenance vs total maintenance.
When a machine fails, the system instantly suggests the spare part needed and shows whether it’s available in stock. If not, it can connect you to approved suppliers for quick restocking.
In one project handled by MAS Automation, a factory was struggling with frequent breakdowns in its packaging lines, causing delays in deliveries. After implementing the CMMS and analyzing the data:
It was revealed that 70% of breakdowns occurred after extended use without preventive maintenance.
The system recommended a new preventive schedule.
Result: Breakdowns dropped by 45% in just four months.
With MAS CMMS, you're not just tracking what’s going wrong — you’re understanding why, learning from it, and making better decisions, such as:
Prioritizing critical assets.
Optimizing manpower allocation.
Deciding whether to repair or replace equipment.
Planning realistic maintenance budgets based on facts, not assumptions.
Maintenance Managers looking to cut costs
Plant Managers aiming to boost operational efficiency
Business Owners who need full visibility over assets and resources